DIRAVI - Motion Theater Chair - Mini 4D Cinema System

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How It Works
The steering rack is almost conventional. As with a normal power-assisted steering setup, there is a rack-and-pinion, and a stepped hydraulic ram with a dividing plate (the piston) in the middle. On one side of the plate, the piston area is half the area of the other, giving twice the area for the fluid to work on. Thus, with full system pressure on the small area side of the ram, and half system pressure on the large area side, the ram remains perfectly balanced and centred. This is because the lower pressure is working on a larger surface area. The smaller side of the piston is at constant hydraulic pressure, the other side only varies in pressure.
The steering wheel is connected to the hydraulic control unit, which contains a slide valve, the control gears and linkage, and the centring piston and cam. The steering rack pinion is connected to the hydraulic control unit through an adjuster, to allow setting of the centre point of the steering. This then drives one of the control gears, the other being driven by the steering wheel. The control linkage consists of two gears coupled with rods through ball-joints. When the gears are turned relative to each other, the rods move the slide valve, allowing fluid in or out of the rack. This moves the rack, which in turn moves its pinion, turning the control gears back to their centre position. Compare this with a conventional power steering system, which relies on the flexing of a strong spring to control the valve.

When there is no pressure available to operate the ram, the steering wheel will mechanically move the rack directly but with significant play through a split shaft. One side from the steering wheel drives a pin which mates with a slot on the output shaft connected to the rack. The free play in this emergency mechanical system is necessary for the normal play free pressure operated Diravi system to operate its feedback control loop. In practice this heavy & inaccurate manual steering character of Diravi is only required when the hydraulic system has failed, whence emergency system prioritisation firstly sacrifices the steering system.
Because the DIRAVI system is much more sensitive than conventional systems, something must be done to prevent the driver over-controlling at high speeds. This is the job of the heart shaped centring cam inside the unit. A pressure loaded piston with a roller on the end runs against the edge of this cam. This pressure comes from a centrifugal governor proportioning valve driven from the gearbox. At low speeds, the centring piston pressure is 290 psig, to provide a light degree of self centring when parking etc. Proportionally the self centring pressure rises to a maximum of about 800 psig. at 80 km/h, at which self centring forces become a maximum, stiffening the steering but not excessively so.

Features
Fully hydraulic (no direct mechanical connection between the steering wheel shaft and the steering pinion during normal operation).
Power operated unlike conventional power assisted steering systems.
Automatic return to straight ahead position -whenever the engine is running the steering wheel will centralise, even when parked.
Artificial feel inbuilt - centering force varies in proportion to vehicle speed and/or steering wheel deflection.
Power for the system from a regulated high pressure hydraulic pump which also operates the brakes and suspension system.
The steering is operated by a rack and pinion system which normally only works as a feedback loop.
The rack takes the form of a double acting hydraulic ram, but is capable of taking over full steering function in the event of a hydraulic failure. During normal operation the rack and pinion merely provides a position indication to the steering control valve through the pinion shaft. The rack and pinion do the actual steering only in the absence of system hydraulic pressure.
A hydraulic power safety prioritisation valve sets hydraulic fluid availability to each circuit in the Citron system.
The steering is first to lose hydraulic power in a hydraulic system failure, whence it falls back to an inbuilt manual backup.
Advantages
Requires minimal physical exertion
Devotees find DIRAVI a delight to use.
Very fast 2.0 turns lock to lock in SM configuration
Can be set up permitting vehicle to travel in a straight line without driver input on a constant camber road in still conditions.
Blowouts etc. cannot affect steering wheel or the direction of the steered wheel which can only be moved by steering wheel input.
Disadvantages
No feedback to the driver - apparent feedback is entirely artificial and bears no relation to the actual forces on the front wheels from the vehicle's inertia and the roadway
Driver must survey visual cues to determine approach of roadholding limit
Requires familiarization - novices find DIRAVI too fast and sensitive
Categories: Automotive steering technologies | Automotive safety technologiesHidden categories: Articles lacking sources from December 2009 | All articles lacking sources

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